It is easier to achieve our goals if the tools for success are in our hands. This is the thought that led to the setting up of CavinKare’s own manufacturing plants in several locations across the country and abroad. These plants house top-of-the-line equipment to adhere to the highest international standards of production. A highly trained and capable workforce, man the plants and run full scale operations on a daily basis.
The Haridwar Plants I & II
CavinKare's manufacturing plant was commissioned in 2006. It is situated in the picturesque state of Uttarakhand at the Sidcul Industrial Estate, Haridwar. It spans across an area of 8 acres with a built up area of around 1 lakh sq. ft. It is 225 kms from New Delhi and 52 kms from the state capital, Dehradun. The capacity of the plant is around 5000 metric tons and was built with an investment of INR 70 crores. The plant is environment friendly with effective waste management systems installed in all the requisite places.
The following products are manufactured at the plant in various sizes and different variants:
The plant has earned the ISO 9001/2008 certificate for quality standards.
The Puducherry Plant
This plant is situated 15 kms from Puducherry. It is a state-of-the-art manufacturing plant spread across 4.1 acres of greenery with 60,000 sq. ft of built up area. This plant is used in the manufacture of deodorants and other personal care products to cater to international requirements, as well as a few domestic markets.
The plant is equipped with LPG storage and handling facility. All the safety norms are strictly followed and monitored by the respective officials designated for this every hour. Security forces keep a watch on the plant round the clock. All the employees are trained on safety once in a month internally by our employees and once every quarter by external safety officials. A safety committee has been formed for periodical monitoring of the plant and to ensure strict adherence to safety procedures.
This plant has won the 'CavinKare QC Award' for three years consecutively from 2009 and the 'Unit of The Year Award' for 2011.
The Bhiwandi Plant
Garden Namkeens was taken over by CavinKare in 2009. Garden Namkeens was a premium brand of namkeens manufactured in Boriwali, Mumbai. In order to improve the standards of manufacturing and to take the products to new markets, CavinKare has invested around 80 crores in creating a modern namkeen and western snack manufacturing plant at Bhiwandi. The plant spans across an area of 1.5 lakh sq. ft. built over 8 acres of land. The plant uses environmentally friendly energy resources like briquettes out of agro-waste for manufacturing, and an air-conditioning system using a Vapour Absorporion Machine (VAM). The factory also has a 100% water recycling facility to enable effective use of water resources. The western snack plant and packaging machinery is imported from the US & Australia to ensure the plant meets the highest standards of manufacturing and productivity.
Dairy Plants – Erode and Kanchipuram
The Erode factory is built on a total area of around 22 acres and is equipped with state-of-the-art machinery for milk processing and packaging. The plant handles a range of products that include pasteurized milk, curd in cups, curd in pouches, milkshake in tetra packs, UHT milk in pouches, skimmed milk powder, butter etc. The plant has a capacity of manufacturing 320 KLD of milk
and milk products per day; 50 KLD of beverage manufacturing per day. The Kanchipuram factory's total size spans 19 acres and it is also used in the production of pasteurised milk, cup curd, pouch curd and idly batter. The capacity is 310 KLD of milk, milk products per day and 30 KLD of beverages.
The Hasnabad Plant
The second beverages manufacturing plant was commissioned in 2010 in Hasnabad, near Hyderabad, to cater to the demand in Andhra Pradesh and Northern Karnataka. A state-of-the-art manufacturing plant, it spreads across 8.2 acres of land. The plant has a capacity of producing 500,000 lts of beverages per month. The day-to-day operations are run by a professional team who manage the plant with dedication. The Hasnabad plant swears by its adherence to stringent quality parameters.
In addition to domestic manufacturing plants, CKPL operates plants through its subsidiaries, CavinKare Bangladesh Pvt. Ltd. in Bangladesh and CavinKare Lanka Pvt. Ltd. in Sri Lanka.
CavinKare Lanka Pvt. Ltd., a BOI approved Foreign Direct Investment, is a wholly owned subsidiary of CavinKare Pvt. Ltd. It is located in the outskirts of the western province about 60 kms from the heart of Colombo. It is erected on a three acre
land area in the Board of Investment-Export processing zone in Horana.
The plant is equipped with a top-notch production facility and a high-tech laboratory to facilitate the production of high quality commodities. The products are customized exclusively to cater to the Sri Lankan market. Understanding consumer demand and adopting the best practices are the key focus points before manufacturing commences.
In addition to the various manufacturing facilities, CavinKare also has partnerships with various reputed third party manufacturers in Andhra Pradesh and Tamil Nadu for the manufacture of food products like pickles and vermicelli.